Garlic series deep processing production technology

First, garlic powder: 1. Production process. Mature garlic â†’ peeled â†’ sorting â†’ cleaning â†’ deodorization â†’ slicing â†’ blanching â†’ cooling with cold water rinsing â†’ drain â†’ low temperature drying â†’ smashing â†’ sieving â†’ packaging â†’ finished product storage. 2. Process operation points. (1) High-quality garlic is peeled off with a large floor-peeling machine or a chemical method to remove garlic's outerwear and underwear, then sort and clean, and then deodorize with 0.02-0.05% ZS-3 deodorant to retain all active ingredients of garlic, including Spicy, just stripped of the garlic's unique odor. (2) The deodorized garlic is cut into thick and uniform landing pieces, and then watered in hot water at 95Â°C-98Â°C for 1-3 minutes, and then quickly washed in cold water for 2-3 times, and dewatered and drained with a centrifuge. dry. (3) The drained and dehydrated garlic pieces are placed in a low-temperature drying apparatus, and the temperature is kept at a temperature of 60Â° C. or lower for 5-6 hours until the water content is less than 5%. (4) Dry the garlic slices, screen them for impurities, pulverize them into powders with a pulverizer, sieve them with a sieve of 80-100 meshes, and then separate them according to special grades, grade 1, grade 2, the color is white or milky, or slightly It is slightly yellow and has a strong aroma of garlic with a moisture content of 5% or less. It can be packaged in aluminum foil or laminated film bags. It can also be bottled. Second, garlic mud: 1. Production process. Mature Garlic Clove â†’ Peeled â†’ Deodorized â†’ Grinded â†’ Pulp â†’ Mixed Ingredient â†’ Finished Ripe Garlic Garlic â†’ Peeled â†’ Poured PH â†’ Filtered â†’ Precipitate â†’ Mixed Ingredient â†’ Finished Ripe Garlic Clove â†’ Cracked â†’ Transfer PH â†’ Filter â†’ Residues â†’ mixed ingredients â†’ finished products 2. Operation points. (1) Pre-treatment with garlic powder. (2) breaking treatment. When broken or shredded, protectant and stabilizers, vitamin B1, and pH 4.0 to 4.5 were adjusted with citric acid. (3) filter processing. The broken garlic was squeezed and the residue and juice were separated, and the juice was separated into a precipitate and a supernatant by a centrifuge to obtain a precipitate. (4) Mixing ingredients: The residue, the precipitate and the garlic paste obtained above are mixed, and seasoning such as salt and monosodium glutamate is added to obtain pure garlic with good flavor. Third, garlic juice health drinks: 1. Formula: garlic, hawthorn, red dates, honey, purified water and so on. 2. Production process: garlic juice â†’ add red dates, hawthorn extract juice â†’ add honey, pure water and other spices â†’ the above ingredients are mixed according to the main amount of the ingredients will be mixed and stirred â†’ bottling sterilization â†’ finished products. 3. Operating points. (1) Pre-treatment with garlic powder. (2) Heat the deodorized large landings with 3 times the weight of water for 3 to 5 minutes, grind the pulp into pulp, and after 10 days, separate the garlic with a centrifuge of 1200 rpm and a 200 mesh filter cloth, and finally use diatoms. Earth filter fine filtration once. (3) Inject allicin into the ingredient tank, add sugar, honey, citric acid, stabilizers, etc. to mix evenly. (4) fresh hawthorn extract juice, with 75 parts of white granulated sugar, add 25 parts of water, and prepare 75% sugar solution, and then mix 1000 parts of sugar solution with 75% ethanol to use as extract and take 1000 samples of fresh wolfberry. The preparation of the above extraction solution, heating, precipitation and filtration is semi-finished hawthorn juice. (5) Prepare the extract of fresh jujube juice in the same way. (6) The ingredients are mixed and stirred according to the formula, and the mixture is evenly mixed. (7) Formulated with moderate sourness, varying shades, odorless garlic juice health drinks, bottling and sterilization, finished products. Fourth, garlic wine: 1. Production process. Mature garlic â†’ Peeling â†’ Sorting â†’ Cleaning â†’ Deodorization â†’ Cleaning â†’ Crushing â†’ Leaching â†’ Centrifugal juice â†’ Filtration â†’ Blending â†’ Bottling â†’ Finished products. 2. Process operation points. (1) The garlic pre-process is the same as garlic powder. (2) After crushing the ground, add 2 times more than 90% of edible alcohol to leaching for 15 days, then separate the semi-finished product of garlic wine with a centrifuge of 1200 rpm, 200 mesh filter cloth, and finally filter it with diatomaceous earth. And fine filter once. (3) Put allicin into the ingredient tank, and add even ingredients. (4) Proportioned bottles of garlic wine, packaging and finished products will be delivered. Fifth, garlic oil: 1. Production process. Mature garlic garlic â†’ peeled and deodorized smash â†’ install tank â†’ soak â†’ distillation â†’ condensation â†’ separation â†’ refining â†’ finished product. 2. Process operation points. (1) Pre-treatment of garlic with garlic powder. (2) After the deodorized garlic was pulverized with a colloid mill, 2 times the weight of garlic was added to the water and the mixture was poured into a fermenter and soaked at 55Â°C for 3 hours. (3) After soaking the garlic slurry into the distillation pot to distill, the amount of steam bubble is 120 kg/hour, the distillate is separated by the oil-water separator to obtain crude oil, and the distillation time is controlled within 20 hours. During cooling, the cooler outlet temperature of the cooler is controlled below 40Â°C. The crude oil is refined, the oil yield can reach 0.4-0.5%, and can meet the export quality standards. Sixth, concluding remarks: Deep processing of garlic is a great article to do. For example, on the basis of the above-mentioned deep processing, garlic capsules, garlic oil capsules, allicin, etc. can be developed; garlic beer, garlic bread, garlic sauce, garlic juice candy, garlic fruit tea, garlic juice milk, etc. can be developed on the food. Garlic bean paste, garlic vinegar, garlic fruit, garlic juice and honey. Can also produce allicin oral liquid, garlic paste, allicin injection, as well as cosmetics (garlic emollient cream), organic rust inhibitors, stabilizers and other fields.
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